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Corrosion-Resistant and Waterproof Circular Connector, JR-W Series

Corrosion-Resistant and Waterproof Circular Connector, JR-W Series
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Product Description

The round connectors excellent in corrosion resistance and waterproof property. Ideal for interface with manufacturing machinery, transmission devices, etc.

[Features]
・Waterproof structure. Contacts are water-resistant up to a depth of 1.8 m for up to 48 hours when mated, and constructed to prevent the entry of water (IP64 and above). Contacts also excel at corrosion resistance.
・Black chrome is plated on the outer metallic portion in an effort to prevent corrosion.
・Smooth mating: 5 guides in the mating portion allow for exceptionally smooth mating.
・Rich variation: JR-W type connectors offer a variety of shell sizes, core numbers, and more.
・Also, there is also an assortment of cable clamps and sizes to respond to a wide variety of applications.

Circular Connectors With A Wide Variety of Shell Sizes and Contact Numbers

Can be used for the interfaces of machine tools, communications equipment, etc.

Can be used for the interfaces of machine tools, communications equipment, etc.

Main Features of JR-W Series Circular Corrosion-Resistant and Waterproof Connectors

Main Specifications

Connector TypePlug, receptacle, jack, accessories, other
Panel Mounting MethodScrew, bulkhead, bulkhead (rear mount)
Waterproof performanceIP68
Number of Contacts16, 3, 5, 10, 7, 24, 4
Contact PlatingSilver
Number of Matings and Un-Matings500, 100
Rated Current10, 5, 30, 15 A
Rated Voltage (AC)250, 100, 200, 300 V AC
Rated Voltage (DC)350, 140, 280, 420 V DC
Opening DirectionStraight
Wiring MethodSolder, crimp
Locking MethodScrew fastening
Compatible Wire Size (AWG) Max.AWG16, 20, 10, 12
External MaterialMetal
Operating Temperature Range (Max.)85℃
Operating Temperature Range (Min.)-25, -40°C

Product Standards (1)

RatingRated CurrentShell SizeNumber of ContactsRated Current
13310 A
55 A
16710 A
105 A (crimp type 3 A)
211010 A
165 A
25430 A
1610 A
245 A (crimp type 3 A)
RatingRated CurrentShell SizeNumber of ContactsRated Current
133100 V AC, 140 V DC
5
167100 V AC, 140 V DC
10
2110100 V AC, 140 V DC
16
254300 V AC, 420 V DC
16, 24100 V AC, 140 V DC
RatingOperating Temperature Range-25 to +85°C
Storage temperature range-10 to +60°C

Product Standards (2)

ItemStandardConditions
1. Contact resistance5 mΩ or less
JR16-10-pin crimp type: 10 mΩ or less
JR25-24-pin crimp type: 10 mΩ or less
Measure at 1 A DC
2. Insulation resistance:1,000 MΩ or more
JR25-4-Pin: 10,000 MΩ or more
Measure at 500 V DC
3. Withstand voltageThere shall be no flashover or dielectric breakdown1,000 V AC for 1 min.
JR25-4-pin: 3,000 V AC for 1 min.
4. Vibration resistanceThere shall be no electrical discontinuity for 10 μs or greaterTest at 10 to 55 Hz/cycle, Single amplitude: 0.75 mm
Three directions, 2 hours each.
5. ShockThere shall be no electrical discontinuity for 10 μs or greaterTest at acceleration 490 m/s2, duration: 11 ms,
6 axial directions, 3 times each.
6. Mating cycleContact resistance 5 mΩ or less
JR16-10-pin crimp type: 10 mΩ or less
JR25-24-pin crimp type: 10 mΩ or less
500 times
7. Temperature cycleInsulation resistance 1,000 MΩ or more
JR25-4-pin: 10,000 MΩ or more
Leave at -40°C: 30 mins. > Room temperature: 10 to 15 mins. > 100°C: 30 mins.>
Room temperature: 10 to 15 mins. for a total of 5 cycles.
8. Humidity resistanceInsulation resistance 10 MΩ or more (at high humidity)
100 MΩ or more (when dry)
JR25-4-pin: 100 MΩ or more (at high humidity)
1,000 MΩ or more (when dry)
Temperature: 40°C, relative humidity: 90 to 95%, left for 96 hours.
9. WaterproofingNo water penetration inside connectorLeave at water depth of 1.8 m for 48 hours while mated with the applicable connector.

Materials/Processing

Part NameMaterialsFinishNote
ExteriorAluminum alloy, brassBlack chrome plating-
InsulatorPhenolic resin, PPS resin-UL94V-0
ContactsCopper alloySilver plating-
Waterproof packingNitrile rubber, silicone rubber--

Product Wiring Procedure (Plug Side)

Wiring procedure (plug side) schematic

Wiring procedure (plug side) schematic

Work Procedure

1. Connector Disassembly
(1) To remove the plug, remove the set screw, fit an applicable receptacle to the P shell unit to fix, and remove the cord tube.
(2) To remove the cord clamp, remove the 2 cord tightening screws. (Note 1)
2. Wiring
2-1 Solder Type
(1) Use the cable so that the conductor can be soldered properly into the solder pot and with the applicable cable sheath diameter used for each cord clamp.
(2) After terminal processing the cable to the dimensions shown in Table-1, apply the fastening bracket, washer, gasket, cord tube, and coupling in that order to the cable in the direction shown in the above diagram.
(3) Solder the wires to connect the conductors to the terminals of the P shell unit. Shrinkable tube is recommended to be used at the connecting part because insulating performance might deteriorate due to solder whiskers or dewing. After connecting, adjust so that the dimensions of the C portion are satisfied. (Note 2)
2-2 Crimping Type
(1) Make sure to use a cable with the correct outer diameter for the cord clamp. It is also important that the conductor and its outer diameter are appropriate for the crimp contacts.
(2) After terminal processing the cable to the dimensions shown in Table-2, apply the fastening bracket, washer, gasket, cord tube, and coupling in that order to the cable in the direction shown in the above diagram.
(3) After crimping the applicable crimping contacts onto the conductor, insert the crimping contacts into the contact holes of the P-shell unit. After inserting, adjust so that the dimensions of the C portion are satisfied. (Note 2)
3. Connector Assembly
(1) Fit the connected P shell unit to the receptacle fixed with a vice or the like and insert into the coupling and cord tube. Torque the cord tube to the level as given in Table-3.
(2) Fit the gasket, washer and clamp. Torque the clamp to the level as given in Table-3 while ensuring the cable does not rotate.
(3) Torque the set screw to 0.2 to 0.25 N·m.
(4) Torque the cord tightening screw (two positions) to 0.65 to 0.7 N·m. (Note 1) (Note 3)

Note 1. Not required if a simple type cord clamp is used.
Note 2. Maintain these dimensions until assembly is complete.
Note 3. Cable clamping force, cable rotation force, and others aspects including waterproof performance may differ depending on the cable construction. Verify the suitability of the cable assembly before use or production.

Units: mm

Shell SizeABC
13(3)(12)37 or less
16(3)(14)39 or less
21(3)(17)42 or less
25(3)(20)45 or less

Table-1 (solder type)

Units: mm

Shell SizeNumber of ContactsABC
16103.5 to 4(19)39 or less
214 to 4.5(22)42 or less
163.5 to 4
2524(25)45 or less

Table-2 (crimp type)

Units: N·m

Shell SizeTightening torque
132 to 2.5
163 to 3.5
214 to 4.5
255 to 5.5

Table-3

Contact Position Arrangement and Main Functions

  1. 1. Figures are views of contact arrays of the mating end of male connectors.
  2. *2 The withstand voltage indicates the test voltage value.
Shell sizes 13, 16

Shell sizes 13, 16

Shell size 21

Shell size 21

Shell size 25

Shell size 25

Product Usage Precautions

  1. 1. Make sure the power is off before mating or un-mating the connector.
  2. 2. Use connectors with socket (female) contacts at the power side of the circuit.
  3. 3. Always use the screw lock function of the connector (state when tightened to maximum degree.)
  4. 4. Use connectors in combination with other waterproof types.
Part Number
JR13WCC-6(71)
JR16WCC-6(71)
JR16WCC-8(71)
JR16WCC-10(71)
JR16WCC-12(71)
JR25WCC-10(71)
JR25WCCA-8(71)
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipShell Size Features Conforming cable outer diameter
(mm)

₹ 780.80

1 Piece(s) 5 Day(s) or more 13Standard clampφ6

₹ 1,128.00

1 Piece(s) 5 Day(s) or more 16Standard clampφ6

₹ 999.20

1 Piece(s) 5 Day(s) or more 16Standard clampφ8

₹ 715.18

1 Piece(s) 5 Day(s) or more 16Standard clampφ10

₹ 719.24

1 Piece(s) 5 Day(s) or more 16Standard clampφ12

₹ 1,244.80

1 Piece(s) 5 Day(s) or more 25Standard clampφ10

₹ 1,575.71

1 Piece(s) 5 Day(s) or more 25Simple clampφ8

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Basic Information

Connector Shape Round shape Connector series initials J/K/L J/K/L JR
Protection function (environmentally resistant) IP67 Plating of part touching terminal NA Product Category Cord clamp
Operating Temperature Range(°C) -25 to +85
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