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[Cable Carrier] A protective tube for storing cables, indispensable for equipment drive parts. It houses power cables and control cables, and guides and protects the cables according to the movement of robots and machine tools. Various manufacturers use different names, such as Cableveyor (Tsubakimoto Chain), Energy Chain (Igus), Plarail Chain (Nihon Pisco), Silveyer (THK). Available according to the application from an extensive lineup, including products with low dust generation, low abrasion, and high clean-room performance, durable steel material types, and slit types reducing the design time required by pushing a cable through the gaps between links.
Question: What are the advantages of using a cable carrier?
Answer: 1. Cable Organization: Cable carriers help manage and organize cables, preventing tangling, twisting, and damage. Moreover, they also enhance workplace safety.
2. Improved Reliability: By preventing cable damage and wear, cable carriers increase the reliability and uptime of machinery and equipment.
3. Easy Maintenance: Cable carriers simplify maintenance tasks by providing easy access to cables and hoses.
4. Noise Reduction: The enclosed design dampens vibrations and reduces noise levels in a working environment.
5. Customizability: Cable carriers come in various sizes, materials, and configurations, allowing for customization based on specific application requirements of the machine
Question: How do you select the right size and type of cable carrier?
Answer: 1. Determine cable and hose requirements: For example, how many cables are in the systems, what diameter, bending radius and types of cables and hoses
2. Check the Inner dimensions of the cable: To select the internal application area of the cable carrier We have to consider taking into account the size of the cable. Including having to allow for the distance between the cables as well
3. Consider Load Capacity: Determine the maximum weight of the cables and hoses, including any additional loads such as connectors or fittings.
4. Environmental Factors: Evaluate the operating environment for the cable carrier, such as moisture, clean room and so on. Choose a cable carrier with appropriate material and protection features to withstand these conditions.
5. Evaluate Motion Requirements: Determine the expected range of motion and dynamic behavior of the cables and hoses. Consider factors such as linear or multi-axis movement, speed and acceleration.
6. Mounting Options: Consider the available mounting methods, such as horizontal or vertical mounting, fixed or moving mounts
Question: What are some of the most important factors to consider when designing a cable carrier or drag chain system for electrical conduit protection?
Answer: 1. Cable and Conduit Size: Ensure that the selected cable carrier has sufficient inner dimensions to accommodate the size of the electrical conduits along with any additional space required for cable movement.
2. Load Capacity: Choose a cable carrier that can handle the anticipated load without sagging or causing excessive strain.
3. Flexibility and Range of Motion: Consider factors such as linear or multi-axis movement, bending radius, and the need for torsional or lateral flexibility.
4. Environmental Conditions: Choose a cable carrier made from materials that can withstand these conditions for example high temperatures , moisture and provide adequate protection.
5. Mounting and Installation: Ensure that it is compatible with your application. Consider ease of installation, accessibility for maintenance
6. Safety and Codes Compliance: Ensure that the cable carrier system complies with relevant safety standards such as fire resistance, electrical insulation etc.
7. Maintenance: Select a cable carrier that allows for easy access and maintenance of cables moreover consider for replacements in the future.
Question: What are the different materials used to make cable carrier?
Answer: 1. Plastic/Polymers: Cable carriers are commonly manufactured using engineering plastics such as polyamide (nylon), polypropylene, or polyethylene. These materials offer excellent resistance to chemicals, impact, and wear.
2. Steel: Steel cable carriers provide high strength and rigidity. They are often used in heavy-duty applications where there are higher loads, extreme temperatures, or exposure to harsh environments.
3. Aluminum: Aluminum cable carriers offer a balance between strength and weight.. Aluminum is corrosion-resistant and often used in applications that require reduced weight, such as robotics and automation systems.
4. Stainless Steel: Stainless steel cable carriers are highly resistant to corrosion, making them suitable for applications in harsh environments, such as marine or chemical industries. They offer excellent durability, strength, and protection against moisture, chemicals, and temperature extremes.
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