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Phoenix Series PHC Insert for High Feed Radius Cutter

Brand :
OSG

Caution

    Product Description



    Economical through the use of 4 corners. The breaker shape emphasizes sharpness while maintaining cutting-edge rigidity.

    Product features and specifications

    Basic specifications and features of the product

    Wide Variations

    Related image of Phoenix series, PHC insert for high feed radius cutter
    • A wide variety of small to large diameters makes it possible to handle a wide range of machining areas
    • Achieves shortening of machining time in roughing
    • Highly efficient machining is possible even in a compact machining center due to low resistance specifications

    Optimal specifications for roughing

    • Economical 4-corner specifications
    • Breaker shape that emphasizes sharpness while maintaining the rigidity of the cutting edge
    • Good chip removal capability by smooth cutting chip control

    PHC thick flute type

    •  The thick blade type has a larger tool outer diameter than the shank diameter, making it ideal for deep standing wall machining and pocket machining of mold parts, etc.
    Related image of Phoenix series, PHC insert for high feed radius cutter

    Example

    Performance/test information

    Cutting force by change in notch (ae) - low resistance flute shape -

    Low resistance compared to other companies' products.
    [Proper Tool Selection]

    • PHC09 type: Highly efficient machining with multi-flute specifications
    • PHC12 type: Intermittent processing and processing with long protrusions

    PHC φ50 cutting data

    Tools to usePHC09R050M22-5 (5-flute)PHC12R050M22-4 (4-flute)
    Insert used (grade)SDMT09T308SR-GM (XP3035)SXMT120410SR-GM (XP3035)
    Work materialS50C
    Cutting speed180 m/minute (1,150 minutes^-1)
    Feed speed5,000 mm/min
    Depth of cutap = 1 mm, ae = 5, 10, 20, 30, 35 mm
    Protrusion length200 mm
    Cutting OilN/A (air blow)
    Machine usedVertical machining center (BT50)

    Number of simultaneous contact flutes

    Related image of Phoenix series, PHC insert for high feed radius cutter

    Due to the low resistance cutting edge design, the PHC09 type with cross pitch specifications can suppress cutting force even if the depth of cut (ae) increases.
    Therefore, machine load and vibration can be suppressed, and highly efficient machining is realized.

    Processing data

    Mold base roughing

    The XC3020, which has high abrasion resistance, can suppress the progress of wear and can increase the durability by approx. 1.5 times.

    Tools to usePHC07R020SS20-3S
    (φ20 × 3 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SPMT070305SR-GM
    (XC3020)
    Carbide coating insert
    Work materialS50C
    Cutting speed157 m/minute (2,500 minutes^-1)
    Feed speed6,000 mm/minute (0.8 mm/t)
    Depth of cutap = 0.5 mm, ae = 14 mm
    Cutting OilN/A (air blow)
    Machine usedVertical machining center (BT50)
    Performance test information 1 of die-cast mold roughing of Phoenix series, PHC insert for high feed radius cutter

    Cutting length

    Performance test information 1 of die-cast mold roughing of Phoenix series, PHC insert for high feed radius cutter

    Photograph when processing PHC 900 m

    Die-cast mold roughing

    Roughing of die-cast mold. It was able to do processing twice as efficiently as other companies' products, and had twice the durability. In addition, the color of cutting chips was brown and stable because the calorific value could be suppressed by the low resistance specifications.

    Tools to usePHC09R063M22-6
    (φ63 × 6 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SDMT09T308SR-GM
    (XP2040)
    Carbide coating insert
    Work materialDAC55 (48HRC)
    Cutting speed75 m/minute (379 minutes^-1)118 m/minute (596 minutes^-1)
    Feed speed1,250 mm/minute (0.55 mm/t)600 mm/minute (0.25 mm/t)
    Depth of cutap = 0.7 mm, ae = 25.5 mm
    Cutting OilN/A (air blow)
    Protrusion length145 mm
    Machine usedVertical machining center (BT50)
    Related image of Phoenix series, PHC insert for high feed radius cutter

    Cutting length

     

    Due to the low resistance flute shape, it was possible to process 1.7 times more efficiently compared to other companies' products, and 1.4 times more durability was obtained. In addition, with other companies' products, the workpiece was distorted due to heat generated by processing, but with PHC, the amount of heat generated could be suppressed, so it has been possible to improve the workpiece distortion.

    Tools to usePHC09R050M22-5
    (φ50 × 5 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SDMT09T308SR-GM
    (XP2040)
    Carbide coating insert
    Work materialSKD61 (48HRC)
    Cutting speed80 m/minute (510 minutes^-1)110 m/minute (700 minutes^-1)
    Feed speed1,360 mm/minute (0.53 mm/t)800 mm/minute (0.28 mm/t)
    Depth of cutap = 0.5 mm, ae = 25 mm
    Cutting OilN/A (air blow)
    Protrusion length145 mm
    Machine usedHorizontal machining center (BT50)
    Related image of Phoenix series, PHC insert for high feed radius cutter

    Cutting length

     

    Roughing of plastic molds

    In roughing the shape of the mold, the durability was approx. twice that of other companies' products.

    Tools to usePHC12R050M22-4
    (φ50 × 4 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SXMT120410SR-GM
    (XP2040)
    Carbide coating insert
    Work materialPX5 (30HRC)
    Cutting speed157 m/minute (1,000 minutes^-1)
    Feed speed3,000 mm/minute (0.75 mm/t)
    Depth of cutap = 0.75 mm, ae = 25 mm
    Cutting OilWater-soluble cutting oil
    Machine usedVertical machining center (HSK-A100)
    Related image of Phoenix series, PHC insert for high feed radius cutter

    Time

     

    Other companies' products had defects at an early stage, but PHC was able to do processing stably, and it was possible to process approx. 3 times as long as them under the same conditions.

    Tools to usePHC12R063M22-5
    (φ63 × 5 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SXMT120410SR-GM
    (XP2040)
    Carbide coating insert
    Work materialHPM7 (33HRC)
    Cutting speed100 m/minute (505 minutes^-1)
    Feed speed2,500 mm/minute (1 mm/t)
    Depth of cutap = 1.5 mm, ae = 40 mm
    Cutting OilN/A (air blow)
    Machine usedVertical machining center (BT50)
    Related image of Phoenix series, PHC insert for high feed radius cutter

    Cutting length

     

    Roughing of press mold

    Roughing of steel materials in press mold. The feed couldn't be raised because the other company's product would cause chipping, but with PHC, stable processing was possible under the condition of 20% UP, and 1.5 times the durability was possible.

    Tools to usePHC12R050M22-4
    (φ50 × 4 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SXMT120410SR-GM
    (XP2040)
    Carbide coating insert
    Work materialSKD11 equivalent
    Cutting speed112 m/minute (713 minutes^-1)
    Feed speed2,400 mm/minute (0.84 mm/t)2,000 mm/minute (0.7 mm/t)
    Depth of cutap = 1.25 mm, ae = 32.2 mm
    Cutting OilN/A (air blow)
    Machine usedDouble-column machining center (BT50)
    Selection support 3 of Phoenix series, PHC insert for high feed radius cutter

    Time

    Selection support 3 of Phoenix series, PHC insert for high feed radius cutter

    PHC

    Long lifespan machining of Inconel 718

    With PHC (XC5040) was able to be made more durable by suppressing wear. In addition, there is no cutting chip jam during grooving, and the surface is excellent due to its good chip removal capability.

    Tools to usePHC07R025SS25-4S
    (φ25 × 4 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SPMT070305ER-SM
    (XC5040)
    Carbide coating insert
    Work materialInconel 718 (41HRC)
    Cutting speed30 m/min (382 minutes^-1)
    Feed speed764 mm/minute (0.5 mm/t)
    Depth of cutap = 0.5 mm, ae = 25 mm
    Cutting OilWater-soluble cutting oil
    Machine usedHorizontal machining center (BT50)
    Selection support 4 of Phoenix series, PHC insert for high feed radius cutter

    Cutting length

    Selection support 5 of Phoenix series, PHC insert for high feed radius cutter

    PHC (at the time of 13.2 m processing)

    Blade roughing

    A comparison was made under the same conditions for roughing of the blade, and a durability of 1.75 times was obtained. The insert could do machining stably with normal wear in a state where continuous machining was possible.

    Tools to usePHC09R032SS32-3S
    (φ32 × 3 flutes)
    Products made by other manufacturers
    Insert used
    (grade)
    SDMT09T308ER-SM
    (XC5040)
    Carbide coating insert
    Work materialSUS630
    Cutting speed80 m/minute (796 minutes^-1)
    Feed speed800 mm/minute (0.33 mm/t)
    Depth of cutap = 0.5 mm, ae = 32 mm or less
    Cutting OilWater-soluble cutting oil
    Machine usedVertical machining center (BT40)
    Selection support 6 of Phoenix series, PHC insert for high feed radius cutter

    Number of workpieces for processing

    Selection support 7 of Phoenix series, PHC insert for high feed radius cutter

    PHC / other company's product

    Drawing

    Drawing of Phoenix series, PHC insert for high feed radius cutter

    Recommended cutting conditions

    Recommended cutting condition table

    Recommended cutting condition table of Phoenix series, PHC insert for high feed radius cutter

    Maximum tilt angle during ramping (E)

    Related image of Phoenix series, PHC insert for high feed radius cutter
    Related image of Phoenix series, PHC insert for high feed radius cutter

    Cutting edge shape definition for program creation

    Insert sizeREMaximum
    Notch
    Simulated R
    rt
    Remaining allowance
    Z
    SPMT07:0.50.81.20.35
    SDMT09:0.8120.7
    SXMT12:1231.15

    When machining, please create a machining program respectively as a simulated R radius cutter.

    Related image of Phoenix series, PHC insert for high feed radius cutter

    Precautions for cutting conditions

    The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

    Compatible work material

    Recommended material for each work material

    ◎: First recommended material○: Second recommended material

    Insert materialBreakerCutting OilPMKNSH
    XC3020GMNo
    XP3025GMAvailable
    XC3030GMNo
    XP3035GMNo
    Available
    XP2025GMAvailable
    XP2040GMNo
    Available
    XC1015GMNo
    XC5035SMNo
    Available
    XC5040SMAvailable

    GM: For medium cutting · SM: For heat-resistant alloys

    Selection support information

    High feed radius cutter, straight shank type, PHC SS

    Type 1

    Selection support of Phoenix series, PHC insert for high feed radius cutter

    With oil hole

    Type 2

    Selection support 2 of Phoenix series, PHC insert for high feed radius cutter

    With oil hole

    PHC07 type

    Tool No.NominalCutter
    Outer diameter
    DCX
    Outer diameter
    DC
    Number of flutes
    ZEFP
    Shank diameter
    DCON
    Overall length
    LF
    Body length
    LH
    APMXWeight
    (kg)
    Compatible
    insert
    Shape
    Type
    7800750PHC07R016SS16-2S167.4216100300.80.13(1)1
    7800755PHC07R016SS16-2L167.4216150500.80.201
    7800756PHC07R017SS16-2L※ 178.4216150250.80.212
    7800757PHC07R018SS16-2L※ 189.4216150250.80.212
    7800751PHC07R020SS20-3S2011.4320130500.80.271
    7800758PHC07R020SS20-3L2011.4320160800.80.331
    7800759PHC07R021SS20-3L※ 2112.4320160300.80.352
    7800760PHC07R022SS20-3L※ 2213.4320160300.80.352
    7800752PHC07R025SS25-4S2516.4425140600.80.471
    7800761PHC07R025SS25-4L2516.44252001000.80.671
    7800762PHC07R026SS25-4L※ 2617.4425200400.80.672
    7800763PHC07R028SS25-4L※ 2819.4425200400.80.672
    7800753PHC07R030SS32-4S3021.4432150700.80.791
    7800764PHC07R030SS32-4L3021.44322001200.81.051
    7800754PHC07R032SS32-5S3223.4532150700.80.831
    7800765PHC07R032SS32-5L3223.45322001200.81.111
    7800766PHC07R033SS32-5L※ 3324.4532200500.81.152
    7800767PHC07R035SS32-5L※ 3526.4532200500.81.172
     

    PHC09 type

    Tool No.NominalCutter
    Outer diameter
    DCX
    Outer diameter
    DC
    Number of flutes
    ZEFP
    Shank diameter
    DCON
    Overall length
    LF
    Body length
    LH
    APMXWeight
    (kg)
    Compatible
    insert
    Shape
    Type
    7800700PHC09R025SS25-2S2513.22251406010.43(2)1
    7800704PHC09R025SS25-2L2513.222520012010.611
    7800724PHC09R025SS25-2LL2513.222530018010.971
    7800701PHC09R025SS25-3S2513.23251406010.431
    7800705PHC09R025SS25-3L2513.232520012010.611
    7800742PHC09R026SS25-2LL※ 2614.22253004011.032
    7800740PHC09R026SS25-3L※ 2614.23252004010.652
    7800725PHC09R028SS25-2LL※ 2816.22253004011.012
    7800716PHC09R028SS25-3S※ 2816.23251404010.452
    7800720PHC09R028SS25-3L※ 2816.23252004010.662
    7800726PHC09R030SS32-2LL3018.223230018011.541
    7800717PHC09R030SS32-3S3018.23321507010.761
    7800721PHC09R030SS32-3L3018.233220012011.001
    7800727PHC09R032SS32-2LL3220.223230018011.661
    7800702PHC09R032SS32-3S3220.23321507010.791
    7800706PHC09R032SS32-3L3220.233220012011.051
    7800743PHC09R033SS32-2LL※ 3321.22323005011.712
    7800741PHC09R033SS32-3L※ 3321.23322005011.112
    7800728PHC09R035SS32-2LL※ 3523.22323005011.732
    7800718PHC09R035SS32-3S※ 3523.23321505010.832
    7800722PHC09R035SS32-3L※ 3523.23322005011.122
    7800729PHC09R040SS42-2LL4028.22423007012.911
    7800723PHC09R040SS42-3L4028.23422507012.371
    7800703PHC09R040SS32-4S4028.24321505010.862
    7800719PHC09R040SS42-4S4028.24421505011.381
    7800707PHC09R040SS32-4L4028.24322505011.452
     

    PHC12 type

    Tool No.NominalCutter
    Outer diameter
    DCX
    Outer diameter
    DC
    Number of flutes
    ZEFP
    Shank diameter
    DCON
    Overall length
    LF
    Body length
    LH
    APMXWeight
    (kg)
    Compatible
    insert
    Shape
    Type
    7800730PHC12R030SS32-2S3013.42321507020.74(3)1
    7800733PHC12R030SS32-2L3013.423220012020.971
    7800736PHC12R030SS32-2LL3013.423230018021.521
    7800708PHC12R032SS32-2S3215.42321507020.801
    7800712PHC12R032SS32-2L3215.423220012021.061
    7800737PHC12R032SS32-2LL3215.423230018021.651
    7800744PHC12R033SS32-2L※ 3316.42322005021.112
    7800745PHC12R033SS32-2LL※ 3316.42323005021.702
    7800738PHC12R035SS32-2LL※ 3518.42323005021.712
    7800731PHC12R035SS32-3S※ 3518.43321505020.812
    7800734PHC12R035SS32-3L※ 3518.43322005021.112
    7800739PHC12R040SS42-2LL4023.42423007022.881
    7800709PHC12R040SS32-3S4023.43321505020.852
    7800732PHC12R040SS42-3S4023.43421505021.371
    7800713PHC12R040SS32-3L4023.43322505021.442
    7800735PHC12R040SS42-3L4023.43422507022.361
    7800710PHC12R050SS42-4S5033.44421505021.502
    7800714PHC12R050SS42-4L5033.44422505022.552
    7800711PHC12R063SS42-5S6346.45421505021.672
    7800715PHC12R063SS42-5L6346.45422505022.712

    * Thick flute type

    High feed radius cutter, bore type, PHC BORE

    Type 1 (power screw specification)

    Selection support 3 of Phoenix series, PHC insert for high feed radius cutter

    With oil hole

    Type 2

    Selection support 4 of Phoenix series, PHC insert for high feed radius cutter

    With oil hole

    Tool No.NominalCutter
    Outer diameter
    DCX
    Outer diameter
    DC
    Number of flutes
    ZEFP
    Cutter
    Height LF
    Boss diameter
    DCSFMS
    Hole diameter
    DCON
    Flange keywayAPMXWeight
    (kg)
    Compatible
    insert
    Shape
    Type
    Width
    KWW
    Depth b
    7800600PHC09R040M16-44028.244038168.45.610.23(2.)1
    7800601PHC09R050M22-55038.2550472210.46.310.432
    7800605PHC09R050M22.2-55038.25504722.2258.4510.442
    7800603PHC09R063M22-66351.2650602210.46.310.792
    7800606PHC09R063M22.2-66351.26506022.2258.4510.792
    7800607PHC12R040M16-34023.434038168.45.620.21(3)1
    7800608PHC12R050M22-45033.4450472210.46.320.412
    7800614PHC12R050M22.2-45033.44504722.2258.4520.412
    7800610PHC12R063M22-56346.4550602210.46.320.752
    7800615PHC12R063M22.2-56346.45506022.2258.4520.752
    7800618PHC12R080M31.7-58063.45637631.7512.7821.542
    7800612PHC12R080M27-78063.4750762712.4721.242
    7800616PHC12R080M31.7-78063.47637631.7512.7821.502
    7800617PHC12R100M31.7-810083.48639631.7512.7822.722
    7800613PHC12R100M32-810083.4863963214.4822.722

    High feed radius cutter, screw-in type, PHC SF

    Selection support 5 of Phoenix series, PHC insert for high feed radius cutter

    With oil hole

    Tool No.NominalCutter
    Outer diameter
    DCX
    Outer diameter
    DC
    Number of flutes
    ZEFP
    Mounting diameter
    DCON
    Screw size
    CRKS
    Wrench
    Size
    Overall length
    LF
    End face diameter
    DCSFMS
    APMXWeight
    (kg)
    Compatible
    insert
    7801520PHC07R016SF8-2167.428.5M8102714.50.80.03(1)
    7801521PHC07R017SF8-2※ 178.428.5M8102714.50.80.03
    7801522PHC07R018SF8-2※ 189.428.5M8102714.50.80.03
    7801523PHC07R020SF10-32011.4310.5M101433180.80.06
    7801524PHC07R021SF10-3※ 2112.4310.5M101433180.80.06
    7801525PHC07R022SF10-3※ 2213.4310.5M101433180.80.06
    7801526PHC07R025SF12-42516.4412.5M121735230.80.10
    7801527PHC07R026SF12-4※ 2617.4412.5M121735230.80.10
    7801528PHC07R028SF12-4※ 2819.4412.5M121735230.80.11
    7801529PHC07R030SF16-43021.4417M162240280.80.20
    7801530PHC07R032SF16-53223.4517M162240280.80.18
    7801531PHC07R033SF16-5※ 3324.4517M162240280.80.18
    7801532PHC07R035SF16-5※ 3526.4517M162240280.80.20
    7801500PHC09R025SF12-32513.2312.5M1217352310.10(2)
    7801510PHC09R026SF12-3※ 2614.2312.5M1217352310.11
    7801501PHC09R028SF12-3※ 2816.2312.5M1217352310.11
    7801502PHC09R030SF16-33018.2317M1622402810.17
    7801503PHC09R032SF16-33220.2317M1622402810.18
    7801511PHC09R033SF16-3※ 3321.2317M1622402810.19
    7801504PHC09R035SF16-3※ 3523.2317M1622402810.19
    7801505PHC09R040SF16-44028.2417M1622402810.22
    7801506PHC12R030SF16-23013.4217M1622402820.17(3)
    7801507PHC12R032SF16-23215.4217M1622402820.18
    7801512PHC12R033SF16-2※ 3316.4217M1622402820.19
    7801508PHC12R035SF16-3※ 3518.4317M1622402820.18
    7801509PHC12R040SF16-34023.4317M1622402820.22

    * Thick flute type

    (1) to (3) are equivalent to the compatible insert numbers in the parts table.

    Part

    Related image of Phoenix series, PHC insert for high feed radius cutter

    Please purchase the wrench separately.