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Product DetailSpecification/Dimensions
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Work Material
- Steel
- Stainless Steel
- Cast Iron
- Heat-Resistant Alloy, Titanium Alloy
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type
- OZKU
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Data for CAM / Tool Management Software
- zoller
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Material Type
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Nominal
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CAD
- 2D
- 3D
Days to Ship
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- All
- 5 Day(s) or Less
Specify Alterations
Phoenix Face Milling Machine, Insert for Octagon Type and Bore Type (OZKU060508SR-GL-XP3035)
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Product DetailProduct Description
It is so shaped as to combine high stiffness and sharp cutting performance due to the negative blade shape and positive relief angle.
Product features and specifications
Basic specifications and features of the product
Insert shape
A shape that combines high stiffness and sharp cutting edge due to the negative rake angle and positive relief angle
- Economical specifications with 8 corners on front and back (16 corners in total). Maximum notch 3.5 mm
- Surface roughness is improved by the shape of the wiper edge. Wiper edge = 2 mm
- It is possible to suppress variations by matching the numbers of each insert.
Performance/test information
Roughing process of hydraulic valve parts
The workpiece shape had many holes so a severe intermittent processing was required. Stable machining was possible even under high-speed conditions in such a machining environment, the durability per corner has been greatly improved, and now cost reduction can be expected.
| Tools to use | PAO06R160M50.8W-20 (φ160 × 20 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | OZKU060508SR-GM (XC1015) | Carbide coating insert |
| Work material | FCD600 | |
| Cutting speed | 250 m/minute (500 minutes^-1) | |
| Feed speed | 3,000 mm/minute (0.3 mm/t) | |
| Depth of cut | ap = 3 mm, ae = 120 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Vertical machining center (BT50) | |
Number of workpieces for processing
Photograph of insert after processing 16 workpieces / main cutting edge wear
Roughing of machine parts
Since the cutting force can be kept low, stable machining can be performed by increasing the efficiency by 1.8 times. An additional 1.5 times more durability was obtained.
| Tools to use | PAO06R125M38.1-12 (φ125 × 12 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | OZKU060508SR-GM (XC1015) | Carbide coating insert |
| Work material | FC250 | |
| Cutting speed | 200 m/minute (500 minutes^-1) | 157 m/minute (400 minutes^-1) |
| Feed speed | 1,800 mm/minute (0.3 mm/t) | 1,000 mm/minute (0.3 mm/t) |
| Depth of cut | ap = 2 mm, ae = 90 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Double-column machining center (BT50) | |
Number of workpieces for processing
Roughing of hydraulic valves
Previously, a single-sided 8-corner specification type was used, but with PAO, the number of usable corners has doubled and the corner unit price has been reduced. In addition, the cutting amount can be increased by 25%, and the durability has doubled.
| Tools to use | PAO06R125M38.1-12 (φ125 × 12 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | OZKU060508SR-GM (XC1015) | Carbide coating insert |
| Work material | FCD500 | |
| Cutting speed | 150 m/minute (380 minutes^-1) | 150 m/minute (300 minutes^-1) |
| Feed speed | 900 mm/minute (0.2 mm/t) | 720 mm/minute (0.27 mm/t) |
| Depth of cut | ap = 3 mm, ae = 50 to 80 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Double-column machining center (BT50) | |
Number of workpieces for processing
Long lifespan machining of Inconel 718
Other companies' products had chipping and defects at an early stage, but PAO (XC5040) was able to improve durability by approx. 4 times by suppressing wear.
| Tools to use | PAO06R125M38.1-12 (φ125 × 12 flutes) | Products made by other manufacturers |
|---|---|---|
| Insert used (grade) | OZKU060508ER-SM (XC5040) | Double-sided insert |
| Work material | Inconel 718 | |
| Cutting speed | 40 m/minute (100 minutes^-1) | |
| Feed speed | 120 mm/minute (0.1 mm/t) | |
| Depth of cut | ap = 1.5 mm, ae = 50 mm | |
| Cutting Oil | Water-soluble cutting oil | |
| Machine used | Vertical machining center (BT50) | |
2 m at the time of processing / cutting chips
Roughing of the press mold reference surface
With the conventional product, defects frequently occurred due to severe intermittent processing and poor machinability. The high stiffness GR breaker has enabled stable processing and improved durability.
| Tools to use | PAO06R100M31.7-10 (φ100 × 10 flutes) |
|---|---|
| Insert used (grade) | OZKU060508SR-GR (XC1015) |
| Work material | Equivalent to FCD500 |
| Cutting speed | 150 m/minute (477 minutes^-1) |
| Feed speed | 1,400 mm/minute (0.3 mm/t) |
| Depth of cut | ap = 3 mm, ae = 60 mm |
| Cutting Oil | N/A (air blow) |
| Machine used | Double-column machining center (BT50) |
| Processing time | 2 hours 30 minutes |
2 hours 30 minutes at the time of processing
Drawing
Recommended cutting conditions
Recommended cutting condition table
Precautions for cutting conditions
- The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.
Compatible work material
Recommended material for each work material
◎: First recommended material○: Second recommended material
GL: For light cutting · GM: For medium cutting · GR: For heavy cutting · SM: For heat-resistant alloys
Selection support information
Selection support information
Face milling machine, octagon type, bore type, PAO BOREType 1
Power screw specification / with oil hole
Type 2
With lubrication hole
Type 3
Without oil hole
Screw mount type
| Tool No. | Nominal | Outer diameter DC | Cutter outer diameter DCX | Number of flutes ZEFP | Cutter height LF | Boss diameter DCSFMS | Hole diameter DCON | Flange keyway | APMX | Weight (kg) | Shape type | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Width KWW | Depth b | |||||||||||
| 7802020 | PAO06R050M22-5 | 50 | 60.2 | 5 | 40 | 45 | 22 | 10.4 | 6.3 | 3.5 | 0.35 | 1 |
| 7802021 | PAO06R063M22-7 | 63 | 73.2 | 7 | 40 | 50 | 22 | 10.4 | 6.3 | 3.5 | 0.51 | 2 |
| 7802022 | PAO06R080M25.4-8 | 80 | 90.2 | 8 | 50 | 60 | 25.4 | 9.5 | 6 | 3.5 | 1.05 | 2 |
| 7802023 | PAO06R100M31.7-10 | 100 | 110.2 | 10 | 50 | 70 | 31.75 | 12.7 | 8 | 3.5 | 1.51 | 3 |
| 7802024 | PAO06R125M38.1-12 | 125 | 135.2 | 12 | 63 | 90 | 38.1 | 15.9 | 10 | 3.5 | 2.98 | 3 |
Type 4
Without oil hole
Type 5
Without oil hole
Wedge stop type
| Tool No. | Nominal | Outer diameter DC | Cutter outer diameter DCX | Number of flutes ZEFP | Cutter height LF | Boss diameter DCSFMS | Hole diameter DCON | Flange keyway | APMX | Weight (kg) | Shape type | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Width KWW | Depth b | |||||||||||
| 7802089 | PAO06R100M31.7W-14 | 100 | 110.2 | 14 | 50 | 70 | 31.75 | 12.7 | 8 | 3.5 | 1.37 | 4 |
| 7802091 | PAO06R125M38.1W-17 | 125 | 135.2 | 17 | 63 | 90 | 38.1 | 15.9 | 10 | 3.5 | 2.81 | 4 |
| 7802093 | PAO06R160M50.8W-20 | 160 | 170.2 | 20 | 63 | 100 | 50.8 | 19 | 11 | 3.5 | 4.50 | 4 |
| 7802095 | PAO06R200M47.6W-25 | 200 | 210.2 | 25 | 63 | 150 | 47.625 | 25.4 | 14 | 3.5 | 7.75 | 5 |
| Part Number |
|---|
| OZKU060508SR-GL-XP3035 |
| Part Number | Price | Minimum Order Qty. | Volume Discount | Days to Ship | Work Material | Data for CAM / Tool Management Software | Material Type | Nominal | Tool No | Availability of CAD Data (2D/3D) |
|---|---|---|---|---|---|---|---|---|---|---|
₹ 1,710.42 | 10 Piece(s) | 5 Day(s) or more | Steel / Stainless Steel / Cast Iron | zoller | XP3035 | OZKU060508SR-GL | 7814063 | 2D/3D |
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Basic Information
| Shape (First Character in Model Number) | O (Octagonal) | Clearance Angle | Others | Dimensions Inscribed Circle Diameter B(mm) | 17.1 |
|---|---|---|---|---|---|
| Dimension Thickness T(mm) | 5.66 | R(mm) | 0.8 | Sub Blade B(mm) | 2 |
| Material | Coating | Number of Teeth | 16 | Blade Length(mm) | 6 |
- The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .
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