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[Clean & Pack]Convex Shaped Blocks (Part Number)

[Clean & Pack]Convex Shaped Blocks

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Caution

  • See here for related information such as technical information on cleaning effects and other cleaned product lineups.
  • Cleaning also removes rust prevention oil, which may make the product more susceptible to rusting than an uncleaned product.
    Please be careful about the application location and storage environment.

Product Description

Three types of cleaning methods are available: degreasing, precision cleaning, and electrolytic polishing + precision cleaning. They can be ordered from one piece with the standard part number.
This eliminates the need for customer cleaning or outsourced cleaning, reducing the amount of time and effort required.
■Part Number for Clean & Pack Products
· Degreasing (Anti-rust single packing)     : Part Number SL-□□
· Precision cleaning (Degassing double packing)     : Part Number SH-□□
· Electrolytic polishing + precision cleaning (Degassing double packing) : Part Number SHD-□□
Product Part Number Cleaning Method Packaging Type Effects Compared to Uncleaned Product Environment (Standard) Process
SL-□□ Degreasing Anti-rust packing Oil removal General environment Regular assembly process
Post battery assembly process
SH-□□ Precision cleaning Degassing double packing Oil removal
Dust removal
Clean environment (Class 10 to 1,000) Battery assembly process
LCD-related post assembly process
In-vehicle camera assembly process
SHD-□□ Electrolytic polishing + precision cleaning Degassing double packing Oil removal
Dust removal
Outgas reduction
Vacuum environment
Clean environment (Class 10 to 1,000)
Pre-semiconductor process
Liquid crystal deposition process
Pre-OLED process
■Notes
Cleaning also removes rust prevention oil, which may make the product more susceptible to rusting than an uncleaned product.
Please be careful about the application location and storage environment.

Convex shaped block specifiable in 0.1 mm increments. Various convex shaped blanks are available. [Standard Extension] SUS304 with excellent corrosion resistance has been added.

■Standard Grade
[Clean & Pack]Convex Shaped Blocks: Related Image
[ ! ] Dimension Tolerance A, B, L, C, D, E ±0.1 Circumference Chamfering C0.2 to 0.5
Part NumberCleaning Method
SUS303SUS304Cleaning MethodCleaning EnvironmentPackaging TypePacking Environment
SL-SUYFSL-SNYFDegreasingGeneral environmentAnti-rust packingGeneral environment
SH-SUYFSH-SNYFPrecision cleaningClass 1,000Degassing double packingClass 10
SHD-SUYFSHD-SNYFElectrolytic polishing + precision cleaning
[!] Products are packed by order quantity. Ex. If the order is for 20 pieces, they are packed in one package (incl. 20 pieces).
[!] See the details of degreasing, precision cleaning, and electrolytic polishing shown at the bottom of the specification table.

Specification Table

Part NumberABLCDE
SL-SUYFA100.0B100.0L120.0C30.0D40.0E50.2
■Standard Grade
Part Number0.1 mm Increments
ABLCDE
SL-SUYF(SUS303)10.0 to 200.010.0 to 100.010.0 to 200.01.0 to 195.0
(A > C+E)
1.0 to 80.0
(B−D ≥ 5)
5.0 to 190.0
SH-SUYF
SHD-SUYF
SL-SNYF(SUS304)20.0 to 100.010.0 to 50.010.0 to 100.010.0 to 90.0
(A > C+E)
1.0 to 40.0
(B−D ≥ 10)
10.0 to 80.0
SH-SNYF
SHD-SNYF

Alterations

Part NumberABLCDE(NG)
SL-SUYFA90.0B100.0L100.0C20.3D30.0E50.2NG
AlterationsRelief (Convex Type only)
CodeNG
Spec.Adds a relief groove. 
C,D,E ≥ 10
B-D ≥ 10
A-C-E ≥ 10
  
Cleaning Process
· Degreasing (Part Number: SL-□□)

Working Environment: General environment


Alkaline warm pure water
 
 

Ultrasonic pure water cleaning
after cleaning with pure water
*3 times
Dry
 
 

Anti-rust single packing
 
 
· Precision cleaning (Part Number: SH-□□)
 

Working Environment: Class 1,000

 

Working Environment: Class 10


Hydrocarbon cleaning
Ro water cleaning
 

Wash with pure water (10 MΩ·cm)
after high-pressure water jet cleaning (Ro water) 

Use pure water (13 MΩ·cm)
 

Use nitrogen blow

 

Conducted on a clean bench in a Class 10 clean environment
 
· Electrolytic polishing + precision cleaning (Part Number: SHD-□□)
 

Working Environment: Class 1,000

 

Working Environment: Class 10


Hydrocarbon cleaning
Ro water cleaning

 

 

Electrolytic polishing with an electrolytic polishing layer according to the material

 

Wash with pure water (10 MΩ·cm) after high-pressure water jet cleaning (Ro water)

 

Use warm pure water (13 MΩ·cm)

 

 

Use nitrogen blow


 

 

Conducted on a clean bench in a Class 10 clean environment
 
Packaging Example
For degreasing:
(Part Number: SL-□□)
For precision cleaning or electrolytic polishing + precision cleaning:
(Part Number: SH-□□/SHD-□□)

[!] Both the first and second layer packaging are degassed.
Cleaning Effectiveness / Recommended Environment for Use

Cleaning Method

Product Part Number

Packaging Type

Effects Compared to Uncleaned Product

Environment (Standard)

Use Case and Process

DegreasingSL-□□Anti-rust packingOil removalGeneral environmentRegular assembly process
Post battery assembly process
Precision cleaningSH-□□Degassing double packingOil removal
Dust removal
Clean environment (Class 10 to 1,000)Battery assembly process
LCD-related post assembly process
In-vehicle camera assembly process
Electrolytic polishing + precision cleaningSHD-□□Degassing double packingOil removal
Dust removal
Outgas reduction
Vacuum environment
Clean environment (Class 10 to 1,000)
Pre-semiconductor process
Liquid crystal deposition process
Pre-OLED process

Part Number 

  • Incomplete part number.
    Please use left hand selections to complete a part number.
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Part Number
SH-SUYF-A[10-200/0.1]-B[10-100/0.1]-L[10-200/0.1]-C[1-195/0.1]-D[1-80/0.1]-E[5-190/0.1]
SHD-SUYF-A[10-200/0.1]-B[10-100/0.1]-L[10-200/0.1]-C[1-195/0.1]-D[1-80/0.1]-E[5-190/0.1]
SL-SUYF-A[10-200/0.1]-B[10-100/0.1]-L[10-200/0.1]-C[1-195/0.1]-D[1-80/0.1]-E[5-190/0.1]
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipBottom Width A Height B Length L Top Left Width C Top Shape Height D Top Center Width E Cleaning Method

-

1 Piece(s) 12 Day(s) or more 10 ~ 20010 ~ 10010 ~ 2001 ~ 1951 ~ 805 ~ 190Precision Cleaning

-

1 Piece(s) 12 Day(s) or more 10 ~ 20010 ~ 10010 ~ 2001 ~ 1951 ~ 805 ~ 190Electrolytic Polishing + Precision Cleaning

-

1 Piece(s) 12 Day(s) or more 10 ~ 20010 ~ 10010 ~ 2001 ~ 1951 ~ 805 ~ 190Degreasing

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Basic Information

Environmentally friendly RoHS Compliant (10 Substances) Product Type Block Type Characteristics/Applications Clean Washed
Material SUS303 Specify Corner R R0.3 or Less (Normal Grade) Surface Treatment N/A
Finishing Method 6-Sided Milling Machine (6F) Material SUS303
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