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[Clean & Pack]Concave Shaped Blocks

[Clean & Pack]Concave Shaped Blocks

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Caution

  • See here for related information such as technical information on cleaning effects and other cleaned product lineups.
  • Cleaning also removes rust prevention oil, which may make the product more susceptible to rusting than an uncleaned product.
    Please be careful about the application location and storage environment.

Product Description

Three types of cleaning methods are available: degreasing, precision cleaning, and electrolytic polishing + precision cleaning. They can be ordered from one piece with the standard part number.
This eliminates the need for customer cleaning or outsourced cleaning, reducing the amount of time and effort required.
■Part Number for Clean & Pack Products
· Degreasing (Anti-rust single packing)     : Part Number SL-□□
· Precision cleaning (Degassing double packing)     : Part Number SH-□□
· Electrolytic polishing + precision cleaning (Degassing double packing) : Part Number SHD-□□
Product Part Number Cleaning Method Packaging Type Effects Compared to Uncleaned Product Environment (Standard) Process
SL-□□ Degreasing Anti-rust packing Oil removal General environment Regular assembly process
Post battery assembly process
SH-□□ Precision cleaning Degassing double packing Oil removal
Dust removal
Clean environment (Class 10 to 1,000) Battery assembly process
LCD-related post assembly process
In-vehicle camera assembly process
SHD-□□ Electrolytic polishing + precision cleaning Degassing double packing Oil removal
Dust removal
Outgas reduction
Vacuum environment
Clean environment (Class 10 to 1,000)
Pre-semiconductor process
Liquid crystal deposition process
Pre-OLED process
■Notes
Cleaning also removes rust prevention oil, which may make the product more susceptible to rusting than an uncleaned product.
Please be careful about the application location and storage environment.

Concave shaped block specifiable in 0.1 mm increments. Various concave shaped blanks are available. [Standard Extension] SUS304 with excellent corrosion resistance has been added.

■Standard Grade
[Clean & Pack]Concave Shaped Blocks: Related Image
[ ! ] Dimension Tolerance A, B, L, C, D, E ±0.1 Circumference Chamfering C0.2 to 0.5
Part Number[M] MaterialCleaning Method
Standard GradeCleaning MethodCleaning EnvironmentPackaging TypePacking Environment
SL-SUHFSUS303DegreasingGeneral environmentAnti-rust packingGeneral environment
SH-SUHFPrecision cleaningClass 1,000Degassing double packingClass 10
SHD-SUHFElectrolytic polishing + precision cleaning
SL-SNHFSUS304DegreasingGeneral environmentAnti-rust packingGeneral environment
SH-SNHFPrecision cleaningClass 1,000Degassing double packingClass 10
SHD-SNHFElectrolytic polishing + precision cleaning
[!] Products are packed by order quantity. Ex. If the order is for 20 pieces, they are packed in one package (incl. 20 pieces).
[!] See the details of degreasing, precision cleaning, and electrolytic polishing shown at the bottom of the [Clean & Pack]Concave Shaped Blocks: Related Imagespecification table.

Specification Table

Part NumberABLCDE
SL-SUHFA120.5B100.0L120.0C30.3D40.0E50.2
SH-SUHFA100.0B100.0L120.0C30.0D40.0E50.0
SHD-SNHFA100.0B50.0L100.0C30.0D25.0E40.0
■Standard Grade
Part Number0.1 mm Increments
ABLCDE
SUS303
SL-SUHF
SH-SUHF
SHD-SUHF
15.0 to 200.010.0 to 100.010.0 to 200.05.0 to 190.01.0 to 80.0
(B−D ≥ 5
(D ≤ 10
when 5 ≤ E < 20)
5.0 to 190.0
(C+E+5 ≤ A)
SUS304
SL-SNHF
SH-SNHF
SHD-SNHF
30.0 to 100.010.0 to 50.010.0 to 100.010.0 to 80.01.0 to 40.0
(B−D ≥ 10)
10.0 to 80.0
(C+E+10 ≤ A)
[Clean & Pack]Concave Shaped Blocks: Related ImageCleaning Process
· Degreasing (Part Number: SL-□□)

Working Environment: General environment

[Clean & Pack]Concave Shaped Blocks: Related Image
Alkaline warm pure water
 
 
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Ultrasonic pure water cleaning
after cleaning with pure water
*3 times
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Dry
 
 
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Anti-rust single packing
 
 
· Precision cleaning (Part Number: SH-□□)
 

Working Environment: Class 1,000

 

Working Environment: Class 10

[Clean & Pack]Concave Shaped Blocks: Related Image
Hydrocarbon cleaning
Ro water cleaning

 
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Wash with pure water (10 MΩ·cm)
after high-pressure water jet cleaning (Ro water)
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Use pure water (13 MΩ·cm)

 
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Use nitrogen blow


 
[Clean & Pack]Concave Shaped Blocks: Related Image[Clean & Pack]Concave Shaped Blocks: Related Image
Conducted on a clean bench in a Class 10 clean environment

 
· Electrolytic polishing + precision cleaning (Part Number: SHD-□□)
 

Working Environment: Class 1,000

 

Working Environment: Class 10

[Clean & Pack]Concave Shaped Blocks: Related Image
Hydrocarbon cleaning
Ro water cleaning

 
[Clean & Pack]Concave Shaped Blocks: Related Image
 
[Clean & Pack]Concave Shaped Blocks: Related Image
Electrolytic polishing with an electrolytic polishing layer according to the material
[Clean & Pack]Concave Shaped Blocks: Related Image
 
[Clean & Pack]Concave Shaped Blocks: Related Image
Wash with pure water (10 MΩ·cm) after high-pressure water jet cleaning (Ro water)
 
[Clean & Pack]Concave Shaped Blocks: Related Image
 
[Clean & Pack]Concave Shaped Blocks: Related Image
Use warm pure water (13 MΩ·cm)

 
[Clean & Pack]Concave Shaped Blocks: Related Image
 
[Clean & Pack]Concave Shaped Blocks: Related Image
Use nitrogen blow


 
[Clean & Pack]Concave Shaped Blocks: Related Image
 
[Clean & Pack]Concave Shaped Blocks: Related Image
Conducted on a clean bench in a Class 10 clean environment
 
[Clean & Pack]Concave Shaped Blocks: Related ImagePackaging Example
For degreasing:
(Part Number: SL-□□)
[Clean & Pack]Concave Shaped Blocks: Related Image
For precision cleaning or electrolytic polishing + precision cleaning:
(Part Number: SH-□□/SHD-□□)
[Clean & Pack]Concave Shaped Blocks: Related Image
[!] Both the first and second layer packaging are degassed.
[Clean & Pack]Concave Shaped Blocks: Related ImageCleaning Effectiveness / Recommended Environment for Use

Cleaning Method

Product Part Number

Packaging Type

Effects Compared to Uncleaned Product

Environment (Standard)

Use Case and Process

DegreasingSL-□□Anti-rust packingOil removalGeneral environmentRegular assembly process
Post battery assembly process
Precision cleaningSH-□□Degassing double packingOil removal
Dust removal
Clean environment (Class 10 to 1,000)Battery assembly process
LCD-related post assembly process
In-vehicle camera assembly process
Electrolytic polishing + precision cleaningSHD-□□Degassing double packingOil removal
Dust removal
Outgas reduction
Vacuum environment
Clean environment (Class 10 to 1,000)
Pre-semiconductor process
Liquid crystal deposition process
Pre-OLED process
Part Number
SH-SUHF-A[15-200/0.1]-B[10-100/0.1]-L[10-200/0.1]-C[5-190/0.1]-D[1-80/0.1]-E[5-190/0.1]
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipBottom Width A Height B Top Width C Top Center Height D Top Center Width E Length L Cleaning Method

-

1 Piece(s) 12 Day(s) or more 15 ~ 20010 ~ 1005 ~ 1901 ~ 805 ~ 19010 ~ 200Precision Cleaning

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Basic Information

Material SUS303 Environmentally friendly RoHS Compliant (10 Substances) Characteristics/Applications Clean Washed
Product Type Block Type Specify Corner R R0.3 or Less (Normal Grade) Surface Treatment N/A
Finishing Method 6-Sided Milling Machine (6F)
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