Picsy / Scrap discharger without power supply / conveyor type
Caution
Product Description
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[Features]
A product that drives the belt conveyor using the vertical movement of a press machine.
Can be used to transport scrap products, including taking scraps out of the mold.
◎ No power supply required (Reduces CO2, conforms to ISO14001 and EMS measures)
◎ Reduces belt breakage Eliminates dents and mold damage
◎ Reduced setup load ◎ Prevents scrape from getting caught ◎ Thin Design ◎ Improvement of working environment
For a video of the actual installation example Click here
[Related parts] Connected shaft [SFMR] Coupling [ XGS]
Drawing / Product specification
■ Components (upper unit)
| No. | Name | Quantity | Remarks |
|---|---|---|---|
| ① | Strut pipe | 1 | SS400 |
| ② | Bolt | 1 | M22 × 120 |
■ Components (lower unit)
| No. | Name | Quantity | Remarks |
|---|---|---|---|
| ① | Outer | 1 | Ductile cast iron |
| ② | Rack | 1 | S45C |
| ③ | Gear | 1 | S45C |
| ④ | Damper | 1 | Oil resistant rubber (SS400 plate attached) |
| ⑤ | Link shaft | 1 | S45C equivalent |
| ⑥ | Spring | 1 | φ33.7 (inner radius) × 153 |
Specifications table
| Catalog No. | Belt travel distance | Weight (kg) |
|---|---|---|
| Type | ||
| PCCV-S | 140mm or less | 4.6 |
The upper unit is delivered as a set with the lower unit.
Order
Drawing / Product specification
S45C equivalent
Use if the main body and conveyor can be linked on the same axis.
Use as a set with two couplings.
Specifications table
| Catalog No. | L 0.1mm increments | ||
|---|---|---|---|
| Type | Dg6 | ||
| SFMR | 15 | 0 | 25.0～800.0 |
| -0.043 | |||
Order
Drawing / Product specification
[Allowable Torque] Within 1.5 Nm
| ① A2017 | |
| ② HNBR (high-damping rubber) | |
| Hexagon socket head cap screws (2) |
Couplings are not required if using a flexible shaft.
Use as a set with the link shaft. Two are required for each link shaft.
Order
Drawing / Product specification
This flexible shaft is for use only with the No Power Supply Conveyor.
[Allowable Torque] Within 3 Nm
Use this if linking on the same axis is impossible (for example, if there is a difference in level in the positions of the main body and conveyor).
Includes couplings. Connect directly to the link shaft on the main body and shaft section of the conveyor.
The areas within 125 mm of the ends cannot be bent. Take care when selecting the total length.
Use at R300 or greater.
Supports both forward rotation and reverse rotation.
Specifications table
| Catalog No. | L 10mm increments |
|---|---|
| Type | |
| FLSFT | 300～2000 |
Order
Drawing / Product specification
■ Components (conveyor)
| No. | Name | Quantity | Remarks |
|---|---|---|---|
| ① | Main body | 1 | ZAM steel sheet (plated) |
| ② | Flat belt | 1 | Urethane/rippled/Kevlar (select one) |
| ③ | Pulley | 1 | Aluminum |
| ④ | Idler | 1 | Aluminum |
| ⑤ | Bolts | 2 | M 6×70 |
| ⑥ | Wing brackets | 2 | ZAM steel sheet (plated steel sheet) |
Specifications table
| Maximum width | Catalog No. | W | L | Wing bracket | ||||
|---|---|---|---|---|---|---|---|---|
| Type | Belt material | |||||||
| W+32 | Standard type PSCN-H (standard) PSCN-T (rippled) PSCN-K (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | N (only when not required) | |||
| Maximum width | Catalog No. | W 5mm increments | L 5mm increments | Wing bracket | |
|---|---|---|---|---|---|
| Type | Belt material | ||||
| W+32 | Standard type PSCNH-H (standard) PSCNH-T (rippled) PSCNH-K (Kevlar) | 50～75 | 300～1800 | N (only when not required) | |
| 80～250 | 405～1800 | ||||
| 255～400 | 505～1800 | ||||
| 505～1800 | 605～1800 | ||||
Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.
■ Guidelines for Press Speed and Payload
| Press speed (SPM) | Total permissible weight (kg) | |
|---|---|---|
| Link shaft | Flexible shaft | |
| 50 | 30 | 15 |
| 60 | 25 | 10 |
| 70 | 20 | 8 |
| 80 | 15 | 5 |
| 100 | 8 | 3 |
Order
Wing brackets are equipped as standard. Specify "N" if not required.
Drawing / Product specification
■ Belt Features/Purposes
| Photo | Material | Features/purposes |
|---|---|---|
| H Urethane (standard) | This polyester filament belt offers many excellent properties making it suitable for conveyors, such as durability, impact resistance, chemical resistance, and oil resistance. It can be used to transport a range of products around press machines. (Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.) |
| T Urethane (rippled) | This standard belt features a rippled surface to prevent transported objects from easily slipping. It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface. |
| K Kevlar (glass fiber) | Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy scrap. |
Specifications table
| Catalog No. | W | L | |||||
|---|---|---|---|---|---|---|---|
| Type | |||||||
| Standard type PSCN-BLTH (urethane) PSCN-BLTT (rippled) PSCN-BLTK (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | ||||
| Catalog No. | W | L | |
|---|---|---|---|
| Type | |||
| Standard type PSCNH-BLTH (urethane) PSCNH-BLTT (rippled) PSCNH-BLTK (Kevlar) | 50～75 | 300～1800 | |
| 80～250 | 405～1800 | ||
| 255～400 | 505～1800 | ||
| 405～500 | 605～1800 | ||
Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.
Order
Drawing / Product specification
■ Components(conveyor)
| No. | Name | Quantity | Remarks |
|---|---|---|---|
| ① | Main body | 1 | ZAM steel sheet (plated) |
| ② | Flat belt | 1 | Urethane/rippled/Kevlar (select one) |
| ③ | Pulley | 1 | Aluminum |
| ④ | Idler | 1 | Aluminum |
| ⑤ | Bolts | 2 | M 6×55 |
| ⑥ | Wing brackets | 2 | ZAM steel sheet (plated steel sheet) |
Specifications table
| Maximum width | Catalog No. | W | L | Wing bracket | ||||
|---|---|---|---|---|---|---|---|---|
| Type | Belt material | |||||||
| W+32 | Thin type PSCNT-H (standard) PSCNT-T (rippled) PSCNT-K (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | N (only when not required) | |||
| Maximum width | Catalog No. | W 5mm increments | L 5mm increments | Wing bracket | |
|---|---|---|---|---|---|
| Type | Belt material | ||||
| W+32 | Thin type PSCNTH-H (standard) PSCNTH-T (rippled) PSCNTH-K (Kevlar) | 50～75 | 300～1800 | N (only when not required) | |
| 80～250 | 405～1800 | ||||
| 255～400 | 505～1800 | ||||
| 505～1800 | 605～1800 | ||||
Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.
■ Guidelines for Press Speed and Payload
| Press speed (SPM) | Total permissible weight (kg) | |
|---|---|---|
| Link shaft | Flexible shaft | |
| 50 | 30 | 15 |
| 60 | 25 | 10 |
| 70 | 20 | 8 |
| 80 | 15 | 5 |
| 100 | 8 | 3 |
Order
Wing brackets are equipped as standard. Specify "N" if not required.
Drawing / Product specification
■ Belt Features/Purposes
| Photo | Material | Features/purposes |
|---|---|---|
| H Urethane (standard) | This polyester filament belt offers many excellent properties making it suitable for conveyors, such as durability, impact resistance, chemical resistance, and oil resistance. It can be used to transport a range of products around press machines. (Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.) |
| T Urethane (rippled) | This standard belt features a rippled surface to prevent transported objects from easily slipping. It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface. |
| K Kevlar (glass fiber) | Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy scrap. |
Specifications table
| Catalog No. | W | L | |||||
|---|---|---|---|---|---|---|---|
| Type | |||||||
| Thin type PSCNT-BLTH (urethane) PSCNT-BLTT (rippled) PSCNT-BLTK (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | ||||
| Catalog No. | W | L | |
|---|---|---|---|
| Type | |||
| Thin type PSCNTH-BLTH (urethane) PSCNTH-BLTT (rippled) PSCNTH-BLTK (Kevlar) | 50～75 | 300～1800 | |
| 80～250 | 405～1800 | ||
| 255～400 | 505～1800 | ||
| 405～500 | 605～1800 | ||
Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.
Order
What is a conveyor without a power supply -picsy conveyor-?
This product uses the vertical motion of the press machine to operate the belt conveyor.
| No power supply required | Reduces belt breakage Eliminates product dents/ scratches and die damage | Reduces setup work |
|---|---|---|
| • Uses the vertical motion of the press machine to drive the belt conveyor, helping to reduce power costs. • Helps to prevent careless mistakes, such as forgetting to turn the compressor or motorized conveyor on or off. • No issues with voltage differences or the like when used overseas. | • The conveyor is stopped when the press reaches the bottom dead center, greatly reducing damage to the belt. • Products are transported by conveyor, preventing scrap from scattering, entering the press surface, or denting/scratching products. • With scrap chutes, the gradient cannot be ensured and dies could be damaged by scrap clogging. However, the use of a conveyor solves these problems. | • Spare yourself the trouble of the compressor/air piping and wiring required for air blowers. Can be used just by installing the main body and conveyor in the die/press machine. • A flexible shaft is used in the linkage area for more flexible conveyor positioning. Linking is possible even if there is a difference in level in the positions of the main body and conveyor. • Multiple conveyors can be linked to a single main body. |
| Prevents scrap pull-in | Slim design | Improves work environments |
|---|---|---|
| • Wing brackets are equipped as standard on both sides of the conveyor to prevent scrap from being pulled into the belt. This can also reduce malfunctions such as belt snapping. | • Conveyor area has a slim design (minimum thickness 12 mm). (thin type) | • Prevents oil adhered to scrap from splattering in the work environment, keeping floors and air clean. Overturning prevention helps to keep workers safe. • Eliminating the loud noise of air blowing is also an effective environmental measure for workplaces. • Reduced CO2 emissions also contribute to promoting ISO environmental measures. |
Drive Structure
- The vertical motion of the press machine is transmitted to the lower unit via the upper unit mounted to the die (upper die).
- The lower unit converts vertical motion to rotating motion, driving the belt conveyor linked to the shaft.
Components
Main body
PCCV-S
- The upper unit and lower unit form a set.
Maximum stroke length: 70 mm
＊ Always use at 70 mm or lower.
Conveyors
- Two conveyor types are available: standard type (45 mm thick) and thin type (12 mm thick).
- Three belt types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).
Conveyor Part Thickness 45 mm (Standard)
Conveyor Section Thickness 12 mm (Thin)
| Conveyor W dimension, L dimension selection type | PSCN-H PSCN-T PSCN-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) | |
|---|---|---|---|
| Conveyor W dimension, L dimension specification type | PSCNH-H PSCNH-T PSCNH-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) |
| Conveyor W dimension, L dimension selection type | PSCNT-H PSCNT-T PSCNT-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) | |
|---|---|---|---|
| Conveyor W dimension, L dimension specification type | PSCNTH-H PSCNTH-T PSCNTH-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) |
Belts
- Three types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).
| Photo | Material | Features | Main uses | |||
|---|---|---|---|---|---|---|
| Oil resistance | Slip resistance | Cut resistance | Wear resistance | |||
 | H Urethane (standard) | ◎ | △ | ○ | ○ | Product conveyance in press machine areas Steel sheets, automotive parts, scrap, etc. |
 | T Urethane (rippled) | ◎ | ◎ | ○ | ○ | Conveyance of thin sheets, light objects, etc. Conveyance on reverse gradient is also possible |
 | K Kevlar (glass fiber) | ◎ | ○ | ◎ | ◎ | Conveyance of high-tensile materials and heavy scrap |
Shafts/Couplings
- Use either a link shaft or flexible shaft for linking.
- The flexible shaft includes integrated couplings. If using a link shaft, two separate couplings are required.
Flexible shaft (for picsy Conveyor only)
FLSFT
Link shaft (MISUMI standard part)
SFMR
Coupling (MISUMI standard part)
XGS-34CS-15-15
Installation Example
Press machine: Single-shot press (150 t)
Press speed: SPM10
※ Previously used scrap box (manual disposal)
Press machine: Progressive press (300 t)
Press speed: SPM50
※ Previously used scrap chute and air cylinder
Press machine: Servo press (110 t) automated line
Press speed: SPM42
※ Previously used air blow
Cost/Properties Comparison by Scrap Ejection Method (at MISUMI partner plant)
| Comparison items | Scrap ejection method and overview | |||
|---|---|---|---|---|
| Air blow | Motorized conveyor | Conveyor without power supply -picsy conveyor- | ||
| Requires metal plate chute and piping installation. Nozzles blow air toward the scrap drop position. | A conveyor is placed inside the die to eject scrap. The motor section protrudes, so mounting space is somewhat restricted. | Uses a dedicated conveyor and is mounted on a dedicated unit. Uses the vertical drive of the press to operate without a power supply. | ||
| Initial costs (JPY 10,000) | 10 ～ 14 | 20 ～ 25 | 20 | |
| Running costs (JPY 10,000/month) | Power costs | 70 ～ 80 | 2 ～ 3 | 0 (100% reduction) |
| Setup costs | 30 ～ 40 | 80 ～ 100 | 0 | |
| Product dents/scratches and die damage | Scrap scattering/contamination | ◎ | ◎ (quality improved) | |
| Work environment | Noise, oil splattering, scattering | Workers forget to turn power ON/OFF | ◎ (work environment improved) | |
| Setup work | Piping | Wiring | ◎ (setup reduced) | |
| Ejection issues | Scattering/clogging | ◎ | ◎ (no noise/oil splattering) | |
| Mounting space | Complicated compressor piping | △ (cannot be installed if spacer block is low) | ◎ (can also be installed in die) | |
| CO2 emissions | 17 t/year | 0.07 t/year | 0 (100% reduction) | |
[Basic Information]
- 300 t class progressive die. Scrap chutes installed in three locations.
- Operates for eight hours/day, 25 days/month.
- Hourly charge calculated as JPY 4,000.